Equipment List

Jump to Forged Hardened Steel Roll Manufacturing Equipment
Jump to Cast Roll Manufacturing Equipment

Forged Hardened Steel Roll Manufacturing Equipment

PROCESSDESCRIPTIONSPECIFICATIONQTY

Melting
Melting

Electric Arc Furnace (EAF) 75 Ton 1
Vacuum Degassing Unit 75 Ton 1
Electroslag Remelt (ESR) Up to 40" diameter ingots Twin Station
PROCESSDESCRIPTIONSPECIFICATIONQTY

Forge and Anneal

Forge and Anneal

Pahnke Open Die Press 6,000 Ton 1
Dango & Dienenthal Manipulator 80 Mton 1
Sack Open Die Press 3,000 Ton 1
Dango/SMS Manipulator 35 Ton 1
Forge Furnace Gas Carbottom 9
Post-Forge Anneal Furnace Gas Carbottom 17
PROCESSDESCRIPTIONSPECIFICATIONQTY

Rough Machining

Rough Maching

CNC Rough Turning Lathe Up to 64" diameter and 320" length 11
Horizontal Boring Lathe Up to 64" diameter and 320" length 4
Saw Up to 43" diameter 5
PROCESSDESCRIPTIONSPECIFICATIONQTY

Heat Treatment

Heat Treatment

Static Induction Hardening Unit Full Coil 2
Sub-Zero Cryogenic Chamber Liquid Nitrogen Supplied 10
Vertical Hardening Furnace High BTU Gas Fire 7
Vertical Tempering Furnace Gas fire 122
Horizontal Tempering Furnace Gas fire 11
Neck Hardening Unit Gas fire 3
Weld Repair Service Lathe   2
PROCESSDESCRIPTIONSPECIFICATIONQTY

Final Machining

Final Machining

CNC Finish Turning Lathe Up to 70" diameter and 336" length 22
Roll Grinder Up to 67" diameter and 336" length 12
Milling Machine Up to 60" diameter and 324" length 8
Machining Center Mill/Turn up to 44" diameter and 256" length 1

Cast Roll Manufacturing Equipment

PROCESSDESCRIPTIONSPECIFICATIONQTY

Melting and Casting

Melting and Casting

Medium Frequency Coreless Induction Furnace 15 Tonne 3
Medium Frequency Coreless Induction Furnace 30 Tonne 3
Vertical Centrifugal Casting Unit Up to 41.5" diameter 1
PROCESSDESCRIPTIONSPECIFICATIONQTY

Rough Machining

Rough Machining

CNC Rough Turning Lathe Up to 86" diameter and 374" length 9
Boring Lathe Up to 94" diameter and 468" length 2
PROCESSDESCRIPTIONSPECIFICATIONQTY

Heat Treatment

Heat Treatment

Horizontal Hardening Furnace High BTU Gas Fire 1
Top Hat Furnace Gas Fire 13
Top Hat Furnace Electric 4
Horizontal Tempering Furnace Gas fire 13
PROCESSDESCRIPTIONSPECIFICATIONQTY

Final Machining

Final Machining

CNC Finish Turning Lathe Up to 86" diameter and 374" length 7
Roll Grinder Up to 70" diameter and 393" length 5
Milling Machine Up to 70" diameter and 236" length 4
Drilling Machine Up to 70" diameter and 374" length 2